A top-tier terminal operator with multi-continent cargo throughput
Maritime logistics, high-volume terminals, port operations
End-to-end cargo movement supported by heavy-duty, automated machinery
Shift from reactive servicing to predictive intelligence by reducing breakdowns, optimizing technician productivity, and ensuring equipment readiness in 24/7 terminal environments
Breakdowns triggered emergency repairs, part replacements, and extended labor hours that inflated costs without meaningfully improving uptime
Worn mechanical systems began exhibiting inconsistent behavior, elevating the risk footprint for ground teams working near cranes and cargo-handling vehicles
Manual inspections, unexpected outages, and repetitive servicing cycles stretched engineering teams thin, leaving little time for high-value preventive work
Dependence on logs, spreadsheets, and operator observations meant failures could not be detected early and often surfaced only when operations halted
High-precision vibration, temperature, load, hydraulic pressure, and brake-wear sensors were integrated into STS cranes, RTGs, and AGVs, capturing deviations that humans cannot observe
Live IoT data, historical maintenance logs, and CMMS workflows were merged into one predictive engine that created automated alerts and work orders
Supervised ML models identified failure signals such as rising vibration patterns weeks in advance. Accuracy improved continuously with ongoing data ingestion
Orchestrates ML processing, automation, and integration
Perform instant anomaly detection directly at the source
Stores long-term operational data for retraining and insights
Sends prioritized warnings and recommended actions to engineers
Captures vibration, temperature, pressure, and load metrics with high accuracy
Prediction-driven alerts enabled early intervention
Health-based scheduling ensured smoother daily operations
Precision servicing prevented over-maintenance
Sensor-driven dashboards highlighted risks instantly
AI-enabled model aligned with global terminal demands
Protecting vessel schedules and eliminating surprises
Smoother terminal operations with ready-to-deploy machinery
Precision servicing prevented unnecessary part replacement
Real-time alerts empowered teams to act early and decisively
Built to expand across terminals, fleets, and new asset categories
You’re one step away from building great software. This case study will help you learn more about how Simform helps successful companies extend their tech teams.
Discover cutting-edge ideas and insights from the world of technology and business.
You’re one step away from building great software. This case study will help you learn more about how Simform helps successful companies extend their tech teams.
