AI Yard Management System for Container Operations

A logistics company partnered with INTECH to deploy an AI-driven Yard Management System, replacing simple slot-filling rules with intelligent placement decisions. This evaluated the entire yard before positioning containers, reducing shuffles, optimizing space, and minimizing equipment wear across 26,000+ locations.

Client Overview

Container Management Provider Optimizing Yard Performance

  • Client

    Multi-facility operator managing 26,000+ container locations daily

  • Industry

    High-volume loading/unloading with complex yard movement patterns

  • Core Offering

    Container positioning requiring minimal retrieval shuffles

  • Mandate

    Replace basic rules with AI that considers future access needs

Challenges We Overcome

Simple Rules Creating Costly Yard Inefficiencies

Poor space utilization

Crowded patches while other areas stayed underused

Excess shuffling

Containers buried behind others requiring constant rearrangement

Adaptation difficulties

Hard to modify rules for import/export/empty handling

No future planning

Placement ignored upcoming retrieval requirements

Rising operating costs

More fuel, equipment wear, and time per container

Solutions

INTECH's AI YMS: Intelligent Container Placement Engine

Container segregation

Groups 20ft/40ft, import/export/empties into dedicated areas

Sequential allocation

Follows structured A-B-C patterns within grouped zones

Level preference

Prioritizes lower levels to reduce future reshuffling needs

Multi-factor scoring

Combines proximity, level, and distance for best placement

Real-time decision support

Instant recommendations during yard operations

Seamless workflow integration

Connects with existing yard management tools

Tech Stack

Advanced Tech Powering Smart Yard Decisions

Genetic programming

Evaluates and scores potential locations algorithmically

Python core

Handles real-time AI logic and computation efficiently

Django framework

Secure web interface and backend structure

Redis storage

Fast in-memory yard state and scoring data access

REST APIs

Integrates with TOS and yard equipment systems

Phased scoring implementation

Proximity, level, distance optimization

Results

From Rule-Based Placement to AI-Optimized Yard Logic

Time savings

Faster placement decisions with confident system recommendations

Lower costs

Reduced fuel and equipment wear from fewer unnecessary moves

Flexible operations

Easy adaptation to new rules and yard configurations

Better space utilization

Even distribution reduced congestion at high volumes

Optimized equipment use

Shifts focus to value-adding movements only

Business Benefits

From Reactive Shuffling to Predictive Yard Optimization

  • Fewer retrieval moves

    Intelligent placement reduces reshuffling requirements

  • Cost-efficient operations

    Lower fuel and maintenance across equipment fleet

  • Adaptive flexibility

    Quick rule changes without system rework

  • Maximized space efficiency

    Higher utilization without added congestion

  • Predictable planning

    Reliable placement patterns simplify scheduling

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